The customer is a French company specializing in biomass pellet production and sales. Among numerous pellet processing equipment suppliers, they chose us. The raw materials for this wood pellet production plant mainly come from forests within an 80-kilometer radius of the pellet factory to reduce carbon footprint and support the local economy.
3TPH Wood Pellet Mill Plant Project Overview
| Project Name | Soft wood pellet manufacturing plant project in France |
|---|---|
| Country/Region | France |
| Production Capacity | Produces 3 tons of wood pellets per hour |
| Raw Material Source | Softwood logs and forest wood waste |
As one of the major biomass energy markets in Europe, France has been actively promoting renewable energy development in recent years. Particularly in the context of global carbon neutrality, the demand for replacing high-carbon-emission energy sources like coal has been increasing. Wood pellets, as a clean and efficient alternative energy source, have become a popular choice in the market.
The customer is a company dedicated to softwood pellet production, primarily distributing to the local market. To support business expansion, they decided to invest in a 3T/H wood pellet production plant to enhance production capacity and meet market demand.
According to the project plan, this 3T/H wood pellet production line will produce approximately 10,000 tons of high-quality wood pellets annually, meeting the heating needs of about 7,000 households. The high market demand for wood pellets in France ensures that this project has promising economic returns in the short term.
France 3T/H Wood Pellet Production Process Design and Equipment Configuration
Based on the customer’s production needs, we provided a customized complete process design and a full set of professional equipment.
| Wood Pellet Production Process | Corresponding Pellet Processing Equipment | |
|---|---|---|
| 1 | Debarking & Chipping Sections | Debarker, Wood Chipper |
| 2 | Primary Crushing Section | Magnetic Iron, Hammer Mill, Crushing Wind System & Dust Collector |
| 3 | Fine Crushing Section | Pallet Shredder, Magnetic Iron, Hammer Mill |
| 4 | Drying Section | Hot Air Stove System |
| 5 | Wood pellet production section | Vertical Type Ring Die Pellet Mill, Cooling System |
| 6 | Packaging & Palletizing Section | Roll Film Automatic Weighing Package Scale, Automatic High Palletizing System |
Project Highlights
- Fully Automated Control System: The PLC control system supports one-click start and stop, simplifying operations, reducing manual intervention, and ensuring efficient and stable operation of the production line. The system allows switching between automatic and manual modes to flexibly respond to production needs.
- Energy-Efficient Hot Air Stove System: The hot air stove provides efficient heating, working with air ducts and distribution systems to ensure uniform heat distribution during the drying process, reducing energy waste.
- Suction and Dust Removal System: The project includes a high-efficiency dust removal system and wind crushing system to minimize environmental impact during production and recover materials to reduce waste.
- High-Quality Pellet Production: The latest-generation ring die pellet machine from ABC ensures that the produced pellets meet DIN+ certification standards, featuring higher density, strength, and uniformity to meet the high standards of the European market.
- Automated Packaging & Palletizing: The automated packaging system and palletizing equipment significantly improve post-processing efficiency, reduce labor costs, and enhance the overall efficiency of the production line.
Crushing Process Machine, Storage Silo and Dring Process Equipment
High-Standard Wood Pellet Production Line Ensuring Compliance with DIN+ Certification
When selecting a wood pellet production plant, the customer prioritized pellet quality, requiring products to meet DIN+ certification standards. To meet these requirements, we provided high-precision pellet machines and advanced production technology to ensure pellet uniformity and quality.
The ABC wood pellet production line utilizes precise temperature and pressure control technology to meet all DIN+ certification quality requirements during production, particularly in pellet density, shape, and strength. Additionally, the PLC automation control system of this biomass pellet production line effectively prevents quality fluctuations, ensuring that every batch of pellets meets high standards, aligning with Europe’s environmental and energy efficiency regulations.
DIN+ Certification
DIN+ certification is an international quality standard for wood pellets, established and recognized by the German Institute for Standardization (DIN, Deutsches Institut für Normung). It is one of the strictest quality standards for pellet fuel in the European market.
DIN+ certification mainly applies to household and commercial heating equipment (such as biomass boilers or pellet stoves). In Europe, many users prioritize DIN+ certified wood pellets when choosing fuel.
Core Standards of DIN+ Certification
| 1. Raw Material Quality | Must use 100% pure wood or wood by-products (such as sawdust, shavings). No binders or chemical additives are allowed. |
|---|---|
| 2. Size Requirements | Diameter: 6mm or 8mm. Length: The pellet length must not exceed four times its diameter. |
| 3. Ash Content | The ash content after combustion must not exceed 0.7%. |
| 4. Moisture Content | The moisture content of wood pellets must not exceed 10%. |
| 5. Energy Density | The calorific value per kilogram of pellets must be ≥ 4.6 kWh/kg. |
| 6. Mechanical Durability | Wood pellets must have high strength, with a breakage rate not exceeding 2.5%. |
| 7. Heavy Metals & Contaminant Limits | Strict limits on harmful substances (such as sulfur, chlorine, and heavy metals). |
What Does the Price of a Wood Pellet Production Line Include?
When considering investing in a wood pellet production plant, many people assume that the cost is just the price of the equipment. In reality, beyond the cost of the machines, several other factors affect the total investment amount.
The price of purchasing a wood pellet production line typically includes the following main components:
- Equipment Costs. Equipment costs form the core part of the investment, typically accounting for the largest portion of the budget. Choosing the right machine not only affects production efficiency but also directly impacts pellet quality.
- Electrical Control System. Often overlooked, high-quality electrical components, such as frequency converters and contactors, ensure long-term stable operation of the production line, making this cost crucial in actual applications.
- Installation & Commissioning Costs. Installation teams usually charge per day, including wages and expenses for accommodation and transportation. For complex pellet mill projects, these costs can be significant.
- Transportation Costs. Transportation costs include both domestic and international shipping. For example, when exporting wood pellet milling equipment from China to Europe, expenses include ocean freight, inland transportation from the port to the factory, port handling fees, and possible customs duties. Large or heavy pellet production units may require specialized transportation tools, adding further costs.
As seen, the price of a wood pellet production plant encompasses not only machinery costs but also installation, transportation, and commissioning expenses. Understanding these factors will help you create a more accurate budget and avoid unexpected costs in the future.
